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Custom Plush Sampling and Approval

Use a custom plush sample to check shape, fabric, decoration, color, filling, seams, labels, and packing before bulk production.

  • ✓ Sample time usually 7-10 days
  • ✓ Pattern, fabric, decoration, filling, and labels
  • ✓ Approval before bulk production
Green dragon plush sample compared with the original character artwork on screen

Use the Sample as the Bulk Reference

The sample shows how artwork, pattern, fabric, decoration, filling, seams, labels, and packing work together.

Physical Reference

Check: shape, fabric, filling, seams, and details before approval.

Practical Adjustments

Adjust: thin lines, tiny letters, accessories, sharp shapes, or gradients by enlarging, simplifying, printing, embroidering, or using packaging.

Clear Revisions

Mark: exact changes before approval and bulk production planning.

Sample Development Steps

01

Artwork Review

Check front, side, and back views, size, face or logo, clothing, accessories, packing, market, and age group.

02

Pattern Making

Turn the design into pieces that can be cut, sewn, filled, shaped, and packed.

03

Fabric Choice

Check softness, pile length and direction, color, decoration compatibility, and availability.

04

Embroidery and Print

Check eyes, mouth, logos, stitch density, thread color, print clarity, symmetry, and placement after filling.

05

Filling Feel

Check PP cotton amount, firmness, corners, limbs, surface, rebound, and shape after packing.

06

Seam and Shape

Review all views, seams, loose threads, attachments, labels, height, width, and size tolerance.

07

Revision Notes

Mark exact changes to shape, eyes, mouth, fabric, filling, ears, labels, tags, or packing pressure.

08

Sample Approval

Approve shape, size, fabric, color, decoration, filling, seams, accessories, labels, packing, tolerance, and documents.

Color fabric rolls prepared for custom plush sampling and material selection

Set Shape, Pattern, and Fabric First

  • Design: check shape, proportion, details, size, use, and construction limits.
  • Pattern: create repeatable pieces for cutting, sewing, filling, and shaping.
  • Fabric: affects softness, color, detail visibility, and cost.
  • Color: screens, printed artwork, embroidery thread, and plush fabric may differ.
View Steps

Review Decoration, Filling, and Seams

  • Decoration: check eyes, mouth, eyebrows, logos, symbols, clothing lines, and product details.
  • Filling: affects hand feel, shape, weight, and presentation.
  • Balance: too little looks loose; too much can distort the shape or feel stiff.
  • Notes: mark exact changes to eye position, mouth embroidery, foot filling, or tag position.
View QC
Pink anime plush sample with embroidered eyes and face details during review

What to Check Before Approval

Squirrel mascot artwork compared with the finished plush sample shape

Shape and Size

Overall shape, proportion, dimensions, head-to-body ratio, limbs, ears, tails, and realistic tolerance.

Banana plush sample checked against a Pantone color guide

Fabric and Details

Fabric feel, color, pile direction, decoration, expression, logo readability, symmetry, and placement.

Worker checking a pink plush toy at the stuffing machine during sampling review

Filling and Labels

Filling, rebound, seams, loose threads, attachments, labels, and packing direction.

Rooster plush sample standing on a cutting mat for sample approval review

Approval Notes

Confirm all details before bulk. Later changes may affect timing, materials, packaging, and cost.

What Changes Sample Timing?

  • Design complexity
  • Product size
  • Fabric availability
  • Embroidery workload
  • Printing requirements
  • Accessories
  • Packaging sample needs
  • Number of revisions
  • Peak season and buyer response time

Set Market and Document Needs During Sampling

Discuss early: labels and documents for regulated markets, child-related use, retail channels, or customer audits.

Review: market, age group, use, materials, accessories, labels, warnings, importer details, packaging, and testing needs.

Small plush samples in a production basket during final sample review

Sampling References

Factory: self-owned plush toy factory in Yangzhou, China, founded in 2006.

  • Scope: artwork, fabric, pattern, embroidery or printing, sewing, filling, revisions, and approval
  • MOQ: 100 pcs
  • Sample: usually 7-10 days after main details are confirmed
  • Bulk: usually 15-25 days after sample approval
  • Options: 2D / 3D design-to-sample, embroidery, printing, woven labels, hang tags, and custom packaging
  • Reference: the approved sample guides bulk production and QC
View Production

Send Your Sample Brief

Include artwork, size, product type, quantity, must-keep details, fabric, packaging, market, and destination.

Start Sample Review

Frequently Asked Questions

Send clear artwork, front and side views, size, quantity, fabric preference, embroidery or printing details, accessories, labels, packaging direction, target age group, and destination market.
A plush sample usually takes 7-10 days after the main design details are confirmed. Complex shapes, special fabrics, decoration, accessories, packaging samples, and revision speed can affect timing.
Artwork becomes fabric patterns, filling, seams, embroidery or printing, and a soft shape. Thin lines, tiny letters, sharp corners, gradients, or small accessories may need to be enlarged, simplified, moved, decorated, or handled through packaging.
Use specific, visual notes. Mark changes such as lower eyes, larger mouth embroidery, more body filling, a different ear angle, adjusted fabric color, or a new label position.
Check shape, size, fabric, color, decoration, filling, seams, loose threads, accessories, labels, packaging direction, tolerance, market, testing, and document needs. The approved sample becomes the bulk production reference.
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