Custom Plush Production Process
Follow a custom plush project from artwork review and sampling to production, inspection, and packing.
- ✓ Artwork, sample, production, and packing
- ✓ Fabric, decoration, labels, and packaging
- ✓ MOQ from 100 pcs
Confirm the Details Before Bulk Production
Pattern shape, fabric direction, decoration files, seams, filling, labels, packaging, and inspection standards should be set before production.
Confirm the Approved Sample
Reference: shape, size, fabric, decoration, filling, labels, and packaging.
Lock Production Details
Lock: fabric and thread colors, printing, accessories, carton marks, and packing method.
Inspect Before Packing
Check: bulk goods against the sample before labels, bags, boxes, and cartons.
Process Overview
Design Review
Check artwork, shape, size, fabric direction, key details, and sewing feasibility.
How It WorksPattern and Sample
Check proportion, seams, fabric, embroidery, filling, and decoration placement.
How It WorksMaterial Confirmation
Confirm fabric, color, filling, thread, printing, accessories, labels, packaging, and cartons.
Sampling ProcessCutting
Cut to the approved pattern; control pile direction, color matching, and quantity.
Sampling ProcessEmbroidery or Printing
Prepare eyes, logos, facial details, symbols, and clothing or surface graphics.
Production ProcessSewing and Stuffing
Sew, fill, close seams, and match the approved shape and softness.
Quality ControlInspection
Check shape, size, seams, decoration, filling, loose threads, accessories, labels, and package fit.
Packaging & ShippingPacking
Complete bags, tags, boxes, retail packs, barcodes, carton marks, and shipping preparation.
Packaging & Shipping
Review the Design Before Cutting
Turn the artwork into a sewable, repeatable plush construction.
- Design: check size, proportion, pile direction, face details, decoration, accessories, labels, and packaging.
- Pattern: create pieces that can be cut, sewn, stuffed, and repeated.
- Sample: review shape, softness, seams, filling, and decoration in real materials.
- Changes: adjust major details before bulk material is cut.
Lock Materials Before Bulk Production
- Sample: usually 7-10 days after the main details are confirmed.
- Approve: sample, fabric, embroidery or printing, filling, eyes, accessories, labels, packaging, barcode or SKU labels, and carton labels.
- Bulk: usually 15-25 days after approval; quantity, complexity, materials, embroidery, packaging, and season affect timing.
- Changes: become harder after cutting, embroidery, or sewing starts.
Key Review Points
Before Cutting
Pattern, fabric color and pile, quantity, decoration files, labels, and packing method.
During Sewing
Seams, face placement, attachments, filling, shape balance, and sample consistency.
Before Packing
Shape, size, seams, embroidery, filling, loose threads, accessories, labels, tags, and package fit.
Carton Preparation
OPP bags, tags, gift boxes, retail packs, barcodes, carton labels, carton quantity, and delivery method.
Production References
- Address: No. 7 Liuzhuang Road, Hanjiang District, Yangzhou, Jiangsu, China
- Founded: 2006
- Factory: self-owned plush toy factory
- In-house: sample room, cutting, sewing, stuffing, needle inspection, and packaging
- Custom orders: MOQ from 100 pcs; samples usually 7-10 days; bulk usually 15-25 days after approval
Documents by Market and Product
Requirements: depend on product type, age group, materials, accessories, packaging, and destination.
Before sampling: send any testing, audit document, label, or customer authorization needs for review with available factory documents.
Send Your Project Details
Include artwork, size, quantity, destination, packaging, target age group, and deadline.
Send Brief